Dry ice blasting technology

Industrial Dry Ice Blasting

A moisture-free, non-abrasive cleaning process that uses compressed air and solid CO₂ pellets to remove contamination from suitable industrial equipment and surfaces.

Industrial technician carrying out dry ice blasting
Application-ledThe technology is selected only after the equipment, contaminant and operating environment have been assessed.
The process

How Dry Ice Blasting Works

Compressed air propels dry ice pellets onto the contaminated surface. The pellets help release contamination through impact and thermal shock, then the CO₂ sublimates from solid to gas without leaving separate blast media behind.

1

Compressed Air

Controlled airflow drives the cleaning media toward the surface.

2

Dry Ice Pellets

Solid CO₂ pellets are accelerated through the blasting system.

3

Contaminant Release

Impact and thermal effects help break the bond between contamination and the surface.

4

CO₂ Sublimates

The dry ice turns to gas, so there is less secondary media to clean up.

Dry ice blasting process diagram showing the blasting unit, pellets striking a contaminated surface, contaminant release, and CO2 sublimation to gas.
No water introduced
Suitable for many sensitive surfaces
Helps reduce cleaning downtime
No separate abrasive blast media left behind
Core characteristics

Why Industrial Teams Consider Dry Ice Blasting

The value is not that it is “magic cleaning”. The value is that the process can solve specific maintenance and contamination problems where other methods create additional limitations.

01

Moisture-Free

No water is introduced by the dry ice media.

02

Non-Abrasive Media

Useful for selected surfaces where aggressive abrasion is undesirable.

03

Non-Conductive Media

Relevant to selected electrical applications, subject to the equipment and required safety controls.

04

Less Secondary Media

The dry ice sublimates instead of remaining behind as abrasive blast material.

05

Detailed Access

The blasting stream can reach selected complex geometry and hard-to-clean areas.

06

Assessment First

Not every contaminant or surface is a good fit. Suitability is checked before work is recommended.

Where it can be applied

More Than 52 Industries. Hundreds of Applications.

Dry ice blasting is used across a broad range of maintenance and contamination-removal environments. Integra assesses the actual equipment, surface and operating conditions before recommending the process.

Mining and Minerals

Heavy equipment, crushers, conveyors, mills, motors, hydraulic systems and processing equipment.

Marine and Shipyards

Engine rooms, generators, electrical systems, machinery, decks, maintenance equipment and vessel components.

Food and Beverage

Production lines, conveyors, ovens, mixers, fillers, packaging machinery, refrigeration equipment and processing surfaces.

Electrical and Power

Switchgear, transformers, motors, generators, control panels and electrical infrastructure.

Manufacturing and Processing

Moulds, presses, production machinery, robotics, adhesives, coatings and process contamination.

Automotive and Heavy Equipment

Engines, underbodies, components, restoration, workshops and fleet maintenance.

And many more applications across aviation, agriculture, printing, plastics, rubber, foundries, oil and gas, construction, logistics, rail, renewable energy, restoration and specialist manufacturing.
Selected detailed pages

Explore Specific Applications in More Detail

Dedicated pages are currently available for mining, electrical substations and plastic-packaging production.

Mining industrial cleaningMining

Mining

Cleaning solutions for mining and processing equipment affected by grease, oil, dust, carbon and stubborn industrial contamination.

Explore Mining
Electrical Substations industrial cleaningPower

Electrical Substations

Moisture-free cleaning for selected transformers, switchgear, insulators and electrical assets, subject to equipment and site safety requirements.

Explore Electrical Substations
When it may not be suitable

A Technical Cleaning Method, Not a Universal Answer

Dry ice blasting may not be appropriate for every coating, contamination type, fragile surface or operating condition. Electrical applications require additional safety assessment. Some equipment may still need isolation, disassembly or another cleaning method.

That is why Integra leads with an application assessment rather than promising the method before understanding the asset.

Surface condition

Check coatings, substrate condition and sensitivity.

Contaminant type

Identify what is being removed and how strongly it is bonded.

Safety requirements

Confirm access, controls, isolation and site procedures where required.

Operational timing

Plan around maintenance, shutdown or production constraints.

Dry ice blasting FAQ

Common Questions

Does dry ice blasting use water?

No water is introduced by the dry ice blasting media. The process uses solid CO₂ pellets accelerated with compressed air.

Is dry ice blasting abrasive?

Dry ice media is generally described as non-abrasive, but the surface, pressure, nozzle, contamination and equipment condition still need to be considered.

Does it leave blasting media behind?

The dry ice sublimates from solid to gas, so it does not leave a separate abrasive blasting medium behind. The removed contamination itself still has to be managed.

Is dry ice blasting safe for all electrical equipment?

No blanket claim should be made. The media is non-conductive and moisture-free, but equipment condition, voltage, site procedures and operating status must be assessed.

Can dry ice blasting reduce downtime?

It can reduce manual cleaning, disassembly and secondary clean-up in suitable applications, but the actual time saving depends on the equipment and cleaning scope.

Talk to Integra

Is Dry Ice Blasting Suitable for Your Equipment?

Send the equipment, contamination and site details and Integra can assess whether the process is appropriate.